FTTH Wire Production Line – Cutting-edge Production System

Were you aware that up-to-date fiber optic cabling setups can operate at velocities of up to 190 meters per minute? This astonishing productivity stems from innovative production methods engineered for rapid manufacturing.

These configurations are built to manage various wire variants, such as service cables and firmly insulated cables. The streamlined form factor, often under 26 meters, suits them well for modern facilities.

Incorporation into smart factory systems ensures seamless operations. By means of MES/ERP connectivity, these fiber ribbone line production lines provide unparalleled exactness and performance. Thus, they are preferred for enterprises striving to remain at the forefront in the fiber network field.

Introduction to FTTH Cable Production Line

Efficient manufacturing setups play a vital role in satisfying the rising demand for dependable links. These configurations are engineered to produce premium glass-fiber cables that drive current communication infrastructures. Utilizing sophisticated techniques, they guarantee precision and swiftness in all phases of the process.

Defining the FTTH Production Line

An FTTH production line constitutes a consolidated process for fabricating FTTH drop cables. These cables consist of bare fibers secured with steel or FRP, merging with protective sheathing. Consequently, it forms a long-lasting and high-performance option for rapid broadband links.

It works with diverse substances, including PVC, LSZH, and PE polymers. Such adaptability guarantees it accommodates varied market demands. Furthermore, the 4-head fiber pay-off system provides precise tension control, ensuring stability within ±0.05N.

Benefits of Our State-of-the-art Manufacturing System

Our system distinguishes itself for its exactness and productivity. Here’s why it’s a top choice:

• Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
• Works with LSZH, PVC, and PE covering substances for adaptable uses
• Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
• Provides throughput up to 9km/h specifically for 2.0×3.0mm cables

Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.

Core Attributes of Our FTTH Cable Fabrication Line

State-of-the-art fabrication lines are reshaping the process by which fiber optic cables are produced. Our advanced equipment merges precision, efficiency, and cutting-edge technology to produce premium performance. Below, we explore the standout features that make our system a leader in the industry.

Accurate Extruder Coupled with an Adaptable Head

Central to our setup is a customized 50mm extruder designed for precise material distribution. This ensures consistent quality across every fiber cable produced. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE polymers.

Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.

Motorized Fiber Release and Tension Control

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.

This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.

Mechanized Collection and Reel-Receiving Setup

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.

In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.

Cutting-edge Innovations Driving Our Manufacturing

Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.

International Industrial Computer Control System

The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.

With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.

Outstanding Durability and Dependability Using Renowned Parts

We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.

The steel wire reinforcement and advanced Fibers in stainless steel tube handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.

MES/ERP Connectivity Integration

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.

Attribute	Upside
FiberCAN PLC Control System	Accurate control and immediate supervision
35KW/h Power Consumption	Cost-effective power usage
9-meter Reel Accumulator	Continuous production
OMRON-based Control Units	Durability and precision
ERP System Compatibility	Live process supervision

Practical Applications for Our FTTH Cable Line

Advanced production setups have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.

Manufacturing Home Drop Cables

Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Key features include:

• FRP and small steel wire pay-off for added reinforcement
• Portable die backing for rapid setup modifications
• Suitability for indoor and outdoor use

Fabricating Compact Buffered and Free Tube Cables

This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.

Tailored Options for Diverse Cable Configurations

Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.

Advantages of Our FTTH Manufacturing System

Choosing state-of-the-art production solutions offers considerable gains to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.

Improved Operational Speed and Yield

It guarantees rapid SZ stranding line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.

Budget-friendly Fiber Optic Setup Solutions

Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.

Smooth and Reliable Cable Surface

Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.

Aspect	Benefit
7-9km/h Output	High productivity
Low Energy Requirement	Lower energy costs
Negligible Attenuation	Superior performance
1000mm Working Height	Enhanced operator comfort

Summary

Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.

Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.